Increased efficiency through exoskeletons
Lifting aids in the industry
In industrial environments, companies face the challenge of protecting employees from injury while maximising the efficiency of work processes. Lifting aids are crucial tools that can both reduce physical strain and increase productivity. In this article, we take a look at the different types of lifting aids in the Industry and show how exoskeletons can contribute to improving working conditions as an innovative alternative solution.
What are lifting aids?
Lifting aids are specialised devices that have been developed to facilitate the lifting, moving and positioning of loads. They are part of handling technology and are an indispensable component of modern industry. From simple manual devices to sophisticated electrical systems: Their main purpose is to minimise the physical strain on employees while increasing efficiency in various work processes.
There are different types of lifting aids. Manual lifting aids, such as hoists or vacuum lifters, are easy to use and inexpensive, while electric lifting aids are particularly advantageous when it comes to frequent movements of heavy loads. In assembly and logistics environments as well as on construction sites, electric models offer a significant efficiency advantage. The advantages of lifting aids are manifold. Not only do they reduce workplace accidents and injuries by promoting ergonomic handling of heavy loads, but they also increase productivity by significantly minimising the time spent lifting and moving materials. This allows employees to concentrate on their core tasks, which improves satisfaction and health in the workplace.
Types of lifting aids at a glance:
- Manual lifting aids: Examples include hoists, cable winches and vacuum lifters. They require human strength and are ideal for smaller jobs in workshops or assembly areas.
- Electric lifting aids: These include motorised wire rope hoists and electric chain hoists. These offer considerable time savings and are ideal for recurring tasks with heavy loads, for example in logistics centres or on construction sites.
Exoskeletons as an alternative to lifting aids
Exoskeletons, which are an innovative form of lifting aid, deserve special attention. These modern devices actively support employees when lifting and carrying loads and promote an ergonomic posture. Exoskeletons can be used in various industrial applications, such as assembly or on construction sites, and offer both physical support and a high degree of freedom of movement. Products such as the Ottobock BackX or the Auxivo CarrySuit specially designed for use in assembly and Logistics optimal support. By using them, companies can not only increase the efficiency of their processes, but also significantly reduce the risk of injuries and musculoskeletal complaints.
In comparison: Lifting aids & exoskeletons
| Criteria | Manual lifting aids | Electric lifting aids | Exoskeletons |
|---|---|---|---|
| Areas of application | Workshops, assembly | Construction sites, logistics | Logistics, assembly, Building |
| Ergonomics | Basic relief | High relief | Maximum relief |
| Freedom of movement | High | Restricted | Very high |
| Flexibility | Restricted | Restricted | Very flexible (portable) |
| Duration of use | Short term | Long-term, but localised | Long-term, mobile use |
| Maintenance effort | Low | High | Minimal to moderate |
| Sustainability | Limited further development | Technologically mature | Innovative, forward-looking |
| Safety aspect | Basic | High | Maximum safety through ergonomics |
Why exoskeletons are an ideal choice for industrial companies
Numerous lifting aids are available in industry to reduce the strain on employees and increase the efficiency of work processes. Manual and electric lifting aids fulfil different tasks, but exoskeletons offer a very good alternative that impresses with its versatility, ergonomics and sustainability.
Areas of application:
Manual lifting aids are mainly used in workshops and for smaller assembly tasks. Applicationas they are flexible and easy to operate. Electric lifting aids are preferably used in logistics centres or on construction sites, as they can handle heavier loads. Exoskeletons, on the other hand, are not limited to specific locations. They can be used in almost any working environment - whether in construction, logistics or manufacturing - models such as the Rakunie Back Support or the Paexo Shoulder offer flexible support for a wide range of activities.
Ergonomics and safety:
While manual lifting aids offer basic support and electric lifting aids provide ergonomic relief thanks to their motorised operation, exoskeletons are setting new standards. They provide maximum relief from Backshoulders and other high-stress areas of the body. This reduces the risk of musculoskeletal disorders and promotes a healthier posture. For example, the Paexo Neck specially developed to make overhead work safer and more ergonomic.
Freedom of movement and flexibility:
Another advantage of exoskeletons is their unrestricted freedom of movement. In contrast to electric lifting aids, which are often stationary and bulky, exoskeletons are easy to carry and follow the user's natural movements. They can be used flexibly for different activities without the need to adapt the working environment. The Auxivo OmniSuit combines high freedom of movement with effective relief for physically demanding tasks.
Maintenance and servicing costs:
Electric lifting aids require regular maintenance and therefore incur additional costs and time. Exoskeletons, on the other hand, are low-maintenance and offer a long service life, making them a sustainable investment. Exoskeletons such as the Chairless Chair 2.0 or the Paexo Soft Back are robust, durable and uncomplicated to use.
Sustainability:
Exoskeletons represent the future of ergonomic work support. While manual lifting aids are technically mature and electric models have their limits in terms of mobility and flexibility, exoskeletons offer innovative added value. With advanced functions such as sensors for movement analysis and ergonomic optimisation, they not only create better working conditions, but also help to increase efficiency and prevent accidents. The Bio Servo Ironhand 2.0 already integrates state-of-the-art sensor technology to ensure optimised support for demanding activities.
Conclusion
Lifting aids are a central component of modern industrial processes, as they not only increase efficiency but also significantly reduce the physical strain on employees. Exoskeletons in particular are setting new standards here: they combine innovative technology with ergonomic support, creating completely new possibilities for a productive and healthy working environment. Thanks to their flexibility and adaptability, they not only provide effective relief for physically demanding tasks, but also promote employee satisfaction and safety in the long term.
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